Application of Die Casting Die Temperature Machine in Magnesium Alloy Die Casting Industry

Application of Die Casting Die Temperature Machine in Magnesium Alloy Die Casting Industry

1 Introduction to results

Magnesium alloy die-casting mold thermostat (referred to as "mould temperature machine") is an important equipment in the production of magnesium alloy die-casting. It is used with the die-casting machine. The existing equipment is mainly imported, and the price is expensive and the maintenance period is long. Our company has a group of elites who have long been engaged in technology development and design, and has continuously introduced the high-quality and high-efficiency work concepts of Germany and Japan. The die-casting mold temperature machine that is constantly innovating, researching and developing in the field of temperature control is comparable to the European imported mold temperature machine that represents the high level of Zui today, filling the domestic gap, the technical characteristics and major innovations of the equipment. point:

(1) Unique dual power heating design, stable operating temperature and high temperature control accuracy, up to ± 1 °C.

(2) The stainless steel is integrally formed, the tube loss is small, the heating is uniform, and the composite material with good thermal conductivity is used, which is energy-saving.

(3) Computer touch control, separate electrical control, simple and convenient operation, fault information can be given in time to facilitate troubleshooting.

(4) The combination of fuzzy and PID control is adopted to adapt to the effective temperature control of different molds, and the touch memory is configured to automatically calculate and save more than 30%.

(5) The whole machine structure design, the main parts heating and cooling unit adopts modular design, easy to repair and replace, convenient to combine into different heating and cooling power, the product is easy to serialize.

(6) The company can configure remote Rs485 communication function / mold back pumping device / forced cooling function according to customer requirements.

2 Application Notes

The die-casting mold temperature machine can keep the magnesium alloy die-casting mold within the temperature range required by the die-casting process, and ensure that the magnesium alloy liquid fills the die-casting cavity according to the design requirements, and obtains the die-casting parts with smooth surface, clear outline and good internal quality. The mold temperature machine controls the temperature of the heat transfer oil (control heating and cooling), and the heat transfer oil is passed to the mold to control the temperature of the mold. The temperature sensor detects the oil temperature or the temperature of the mold. If the temperature is lower than the set value, the control system turns on the heating element to heat the heat transfer oil; if the temperature is higher than the set value, the control system turns on the cooling element to cool the heat conduction. oil. The device adopts the automatic control mode, which can play a good temperature control effect, improve the internal and surface quality of magnesium alloy die-casting parts, and prolong the service life of the mold.

3 Benefit Analysis
Pressure casting is the main production form of magnesium alloy parts. At present, more than 80% of automotive parts and more than 90% of 3C products are processed by pressure casting. With the wide application of magnesium alloy products, the demand for magnesium alloy die-casting equipment, including magnesium alloy die-casting mold thermostats, will also increase rapidly. The die-casting mold temperature machine produced by our company can completely replace imported products, reduce the investment cost of enterprises and create greater economic benefits for enterprises.

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